Production Process of Wire Harness Processing

Production process of wire harness processing

1. Wire cutting means to cut the wires according to the size required by the process. Some fully automatic crimping equipment can cut wires and crimp at the same time.

2. Terminal crimping: Use a small crimping machine to crimp the cut wires to the terminals. Sometimes one terminal can crimp multiple wires;

3. Sub-assembly The crimped wires are sub-packaged according to the requirements of the sub-assembly process, that is, the terminal is inserted into the sheath

4. Assemble the sub-assembled small assembly on the drawing board according to the loop direction to complete the assembly, and the tape or drawstring is bundled into a bundle, which is the wire harness.

5. Loop detection Conduct conduction test on the special loop detection equipment according to the pre-established loop direction.

6. Appearance inspection Use the naked eye to inspect whether some appearance parts meet the standards and whether they are missing accessories, etc.

7. Automobile wiring harness processing is the main body of the automobile circuit network, and there is no automobile circuit without the wiring harness. Wire harness refers to a component that is crimped with wire and cable for contact terminals made of copper material, and then plasticized insulators or metal shells are added to the outside to form a connected circuit assembly. The wiring harness industry chain includes wires and cables, connectors, processing equipment, wiring harness manufacturing and downstream application industries. The wiring harness is widely used and can be used in automobiles, household appliances, computers and communication equipment, various electronic instruments and meters, etc. The body wiring harness connects the entire body , The general shape is H-shaped.